5T Waste Tyre Pyrolysis Plant
waste rubber/waste plastic / waste tires pyrolysis plant is a system that can process the waste plastic and tyre into some profitable products like fuel oil and carbon black, and can make profit for you.

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Description

 Various suitable waste raw material for pyrolysis machine


Raw material: waste tires , waste plastic , pp , pe , ps , abs , PMMA /acrylic scrap , aluminum scrap .oil sludge , drilling mud 

waste tyre pyrolysis plant.jpg

Waste tyre Pyrolysis Plant is applied for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.

flowchart.jpg

Technological Process

1.Tyre transported to reactor to pyrolyze.

2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

4. Steel wire pulled out by winch, compressed into pieces, and do steel scrap process.

5. Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Main Parts for Pyrolysis Plant
No.NameNo.NameNo.Name
1Pyrolysis Reactor6Water Seal11Air Blower
2Air Blower7Draft Fan12Controller
3Damping Tank8Reducer13Reactor Carrier
4Cooling System9Desulfurization and Dust Removal System14Tubes &Pipe Fittings
5Oil Tank10Gas Injection Lance15Other Parts

Specification

Item

Detail

Detail

Detail


Type

JZ-05

JZ-08

JZ-10

JZ-12

Raw material

Waste tyre, plastic,
rubber

Waste tyre, plastic,
rubber

Waste tyre, plastic,
rubber

Waste tyre, plastic,
rubber

Capacity/day

5t

8t

10t

12t

Inlet diameter

1200mm

1200mm

1200mm

1200mm

working

Batch-tyre

Batch-tyre

Batch-tyre

Batch-tyre

Covering area

150

160

180

200

Oil yield

45%-50%

45%-50%

45%-50%

45%-50%

Labor force

2-3

2-3

2-3

2-3

Reactor size

D2200mm*L5000mm

D2200mm*L5000mm

D2200mm*L5000mm

D2200mm*L5000mm

Noise

≤85dB

≤85dB

≤85dB

≤85dB

Type ofcooling

Water-cooling

Water-cooling

Water-cooling

Water-cooling

weight

24t

28t

31t

33t

Running time

14-16h

14-16h

14-16h

14-16h

Fuel

Charcoal,wood,
oil,gas

Charcoal,wood,
oil,gas

Charcoal,wood,
oil,gas

Charcoal,wood,
oil,gas

Carbon 
dischage

Slagging 
automatially

Slagging 
automatially

Slagging
 automatially

Slagging
 automatially

Catalyst

No needed

No needed

No needed

No needed


Factory required

Working Power

15-30KW ( Varies by Design and Capacity)

Area Cover

300 square meters (L*W*H= 30M*10M*7M)

Labor need 

2-4 persons( Varies by Configurations)

Processing Time

Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour 

(Take 12 tons/day as sample)

Applicable Material

Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu, 

foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc...

Heating fuel

Pyrolysis Oil,  Natural Gas,  Electric ,  Coal,  Firewood .


Reactor:

 

1. The gear can be seperated from reactor, instead of welding on reactor. So it will not be destroyed by cycling heating.

and very easily to be re-placed

2. The reactor is supported in a centre line by rollers. It will remain stable while running.

3. Auto-welding, both inside and outside.

4. Made by special boiler plate Q245R/ Q345R. Security and long service life.

5. Made by rock wool insulation board. Save fuel and ensure heating effect.

 10 ton capacity continuous tyre to fuel oil pyrolysis plant

 

Oil separator: 

 

1. Water from raw material will be separated here.

2. Water sealing design prevent tempering. Ensure saftety.

3. Heavy oil will be collected here.

 

Cooling system :

 

1. Coil pipe cooling system : there are 22-30 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in larger area and longer time,thus get higher oil yield .

 2. Vertical condensrs : we supply 4 cndensors, each has 44 pipes inside the condensors. Save land and looks more neat and beautiful.


10 ton capacity continuous tyre to fuel oil pyrolysis plant

 

Anti-back fire device:

 

1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the reactor.

2. Water sealing disign will prevent tempering. Ensure safety.

 

Double dust removal device:

 

1. Dispose of flue gas caused by heating reactor using coal, wood, oil or natual gas.

2. Environment protection.

10 ton capacity continuous tyre to fuel oil pyrolysis plant

 Safety system:

1. Auto welding to improve working efficient, ensure machine quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety running.
3. Vacuum system ensures the whole line working well. 


Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly recycled to furnace for fuel, no gas pollution.

High oil yield:
1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.

Long service life:

1.   Special boiler plate:Q245R with 16mm thickness.

2.  Auto welding to ensure the machine life, service life will be 8-10years.


Energy saving:
1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.


High profit

Feasibility Analysis Report of scrap tyres to oil equipment 

1set 5 ton capacity machine as sample

NO.

Iterm


Cost of per batch

1

Dynamic

a.oil pump

4.5kw*4h*1=18RMB

b.air pump

3kw*10h*1=30RMB

c.water pump

2.2kw*60h*1=132RMB

d.draft fans

4kw*72h*1=288RMB

e.fuel

500kg-800kg(5000Kcal-6500Kcal)

4* 16.3$= 65.2$

total cost


1168RMB

2

Catalyst


600 RMB

3

Manpower

3person*3 days

900RMB

4

Waste plastic&

Tyre oil


3500RMB/Ton

5

Outputs

Final Product oil90%-92%

27600RMB

6

Profits


27600-3500RMB*5Ton-2668=7432RMB/Batch

Remark: Handle one ton oil cost: 500RMB/Ton,Convert RMB into USD82/Ton.


Installation

installation1 (2).jpg

Take waste tyre as example, its final product as follows:

final product.png

No.

Item

Ratio

Usage

1

Pyrolysis oil

40%-45%

can be sell directly to boiler factory , steel factory , cement factory , power plants , 

glass factory etc.
can be further refined to diesel oil by distillation machine.
can be used to heating the pyrolysis reactor.

2

Carbon black 

30%-35%

can be sell directly.
 make fine carbon by use carbon black refining machine.
make briquette pellet by use carbon make pellet machine.

3

Steel wire

15%

can be sold directly.

4

Non-condensible gas

10%

can be returned to furnace to second burning.




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Contact us
Tel: +86-371-55963948
Fax: +86-371-55963948
ADD: Xinxiang, Zhengzhou city, Henan Province, China
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