Rubber Pyrolysis Plant
rubber to pyrolysis plant

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Description

1)The raw material the pyrolysis machine can use.                                    

NO.

Raw material

Note

1

Waste tyre

All kinds tyre ok

2

Waste plastic

PE is best

3

Waste rubber

Waste shoe sole, waste cable sheath

4

oil sludge

oil tank sediment etc...

The machine is universal, Just processing a little different. Our engineer will training you as your raw material use.

 

2) The machine capacity working power:                                                     

NO.

Model* Reactor thickness

Capacity

Note

Working power

1

2200-6000mm*14mm

5tons/batch

2 days 3 batches

14kw

2

2200-6600mm*16mm

6tons/batch

2 days 3 batches

14kw

3

2600-6000mm*16mm

8tons/batch

1 day 1 batch

20kw

4

2600-6600mm*16mm

9tons/batch

1 day 1 batch

20kw

5

2800-6000mm*16mm

10 Ton/batch

1 day 1 batch

20kw

6

2800-6600mm*16mm

12 Ton/batch

1 day 1 batch

20kw

7

2800-7500mm*18mm

15 Ton/batch

1 day 1 batch

25kw

The advantage compare with other supplier: We can discharge carbon black immediately after finish heating, 

Can save the cooling time around 6-8 hours, the efficiency rise up more.

 

3) Process flow diagram:

 

4) Running machine video link:


5) Fuel can be used:                                                                    

NO.

 Fuel

Burning auxiliary tool

1

Coal

fire bar

2

Oil(pyrolysis  oil, diesel oil etc..)

oil burner

3

Natural gas

gas burner

4

Carbon black pellet

We can supply carbon make pellet machine


 6) The processing time(for example raw material is tyre):

NO.

Model* Reactor thickness

Loading time

Processing time

Cooling time

Discharge time

1

2200-6000mm*14mm

1 hours

7 hours

no need cooling

1 hour

2

2200-6600mm*16mm

3

2600-6000mm*16mm

2 hours

10 hours

no need cooling

1.5 hours

4

2600-6600mm*16mm

5

2800-6000mm*16mm

3 hours

12 hours

no need cooling

1.5 hours

6

2800-6600mm*16mm

7

2800-7500mm*18mm

3 hours

14 hours

no need cooling

2 hours

The advantage compare with other supplier: 

We can discharge carbon black immediately after finish heating, 

Can save the cooling time around 6-8 hours, the efficiency rise up more.


7) End product percentage and useage  (for example :the raw material is waste tyre)

NO.

Name

Percentage

Usage

1

Tyre oil

45%

* can be sell directly.

* make diesel and gasoline by use oil distillation machine.

* can be as fuel for heating pyrolysis machine or distillation machine.

2

Carbon black

30%

* can be sell directly.

* make fine carbon by use carbon black refining machine.

* make pellet by use carbon make pellet machine.

3

Steel wire

15-20%

*can be sell directly.

* make steel bloom by use hydraulic press-packing

4

Non-condensable gas

5%

* can be as fuel burn by use gas burn system(we supply gas burner free.)

*extra gas also be storage as fuel for other heati


8)Tyre oil testing report by SGS


9)Packing containers:

NO

Model*Reactor thickness

Packing

1

2200-6000mm*14mm

2*40HQ

2

2200-6600mm*16mm

3

2600-6000mm*16mm

             1*40FR(open container) 

1*40HQ

4

2600-6600mm*16mm

5

2800-6000mm*16mm

6

2800-6600mm*16mm

7

2800*7500mm*18mm


10)motor need

NO.

Name

Amount

power

photo

1

Speed reducer

1 set

5.5kw /  4kw

2

Draft fan

1

7.5kw  /  4kw

3

blowers

4

1kw for 4 blowers

4

Water pump

2

3kw for 2 pumps

5

Oil pump

1

1.5kw

6

Discharge machine

1

3kw

7

Auto feeder

1

5kw

8

 Elevator

1

3kw


11) The machine installation(charge and time)

We will give the foundation drawings to buyer after make the order .we will send engineer when buyer get the machine. The engineer mainly install the machine and training your workers.

We pay engineer salary when installation. Buyer book ticket , supply food and accommodation to engineer. Installation time about 25 days. At most 30days. According the work efficiency.


12) The machine cover area:

   The machine itself cover 300-400 square meters(length 20-30M ; Width 10M, height 6-8M)

Add raw material stay, carbon black stay, big oil tank zone ,workers rest room and simple office. At least 600-800square meters.

 

13) How many workers need operate machine:

1-2 workers if use auto feeding system.

3-4workers if use manual feeding.


14) Service :

We warranty the complete machine 2 years. The maintance is all life.

We use the Q245R and Q345R Special boiler steel plate, can bear 700℃ temperature when pyrolysis.

When machine have some problem (but wearing parts) if operate is right, we send engineer to buyer site maintance, it is free within 2 years.


contact us contact us contact us
Contact us
Tel: +86-371-55963948
Fax: +86-371-55963948
ADD: Xinxiang, Zhengzhou city, Henan Province, China
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